1915560 / 19.15.560 SFGM / HGM piston
Guascor Energy
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1915560 Complete Piston Kit for Guascor SFGLD, SFGM & HGM560 Gas EnginesThe 1915560 Complete Piston Kit is a precision-engineered OEM-compatible piston assembly designed for Guascor SFGLD 560, SFGM560, and HGM560 gas engines. This kit includes all critical piston components required for engine overhaul, repair, or major service intervals, ensuring optimal combustion efficiency, durability, and long service life.Engineered to meet OEM dimensional tolerances and metallurgical standards, the 1915560 piston kit is a reliable solution for high-load industrial gas engine applications such as biogas, natural gas, and CHP power plants.Kit Contents – Part No. 1915560 (Complete Piston Assembly)Part NumberDescriptionQuantity1915065HGM piston11915280SFGLD piston ring set11615084Piston shaft (piston pin)17415066Circlip DIN 4722Note: All components are supplied as a matched set to ensure correct fitment and performance.Advanced Piston Design – Optimized Combustion Performance1915065 HGM PistonThe 1915065 piston is the core component of the 1915560 kit and features a specially engineered “flower-shaped” combustion bowl.This advanced bowl geometry: Enhances air–fuel mixing by generating controlled turbulence and swirl Improves combustion efficiency and power output Reduces emissions and fuel consumption Promotes uniform flame propagation, minimizing knock and detonation The piston crown forms an integral part of the combustion chamber and is carefully shaped to control airflow during the compression stroke, ensuring stable and complete combustion under all operating loads.Active Piston CoolingTo manage extreme thermal loads, the piston is actively oil-cooled via a dedicated cooling jet. Pressurized oil is directed onto the underside of the piston or through internal galleries, significantly reducing thermal stress and extending piston and engine life.1915280 Piston Ring Set – Function & DesignThe 1915280 piston ring set consists of three precision-engineered rings, each with a specific role: Compression Ring Chrome-plated rectangular ring mounted on a carrier, ensuring maximum sealing and compression. Scraper Ring Removes excess oil from the cylinder wall, preventing oil entry into the combustion chamber. Oil Control (Greasing) Ring Distributes a uniform lubrication film while returning surplus oil to the sump. Together, these rings ensure high compression efficiency, controlled oil consumption, and extended cylinder liner life.Technical Specifications – Clearances & LimitsParameterSpecificationGroove 2 height (scraper ring)3.5 mm (-0.010 / -0.025)Groove 3 height (oil ring)4.0 mm (-0.010 / -0.025)Clearance segment 20.060 – 0.095 mmClearance segment 30.030 – 0.075 mmSlot No. 1 piston4.5 mm (0.050 / 0.070)Slot No. 2 piston3.5 mm (0.050 / 0.070)Slot No. 3 piston4.0 mm (0.020 / 0.050)Elevation from piston pin center106 ± 0.050 mmCombustion chamber volume228.81 cm³ ± 2.3 cm³Piston pin diameter66.00 ± 0.008 mmMaintenance & Service IntervalsFor optimal engine reliability, Guascor recommends: Piston ring inspection/replacement: During R2 service at ~20,000 operating hours Complete piston replacement: During R3 service at ~30,000 operating hours Service intervals may vary depending on fuel quality, operating load, and site conditions. Adhering to these guidelines helps prevent compression loss, excessive oil consumption, and major engine damage.OEM Version – Manufactured by MahleThe 1915560 piston kit is available in OEM version, manufactured by Mahle, the original equipment manufacturer for Guascor pistons.Mahle pistons are globally recognized for: High-strength alloy materials Precision machining and tight tolerances Exceptional thermal and mechanical durability Guascor relies on Mahle’s engineering expertise to ensure reliable performance in high-stress industrial gas engines. OEM pistons sourced directly from Mahle guarantee original quality, long service life, and maximum engine protection.Applications Guascor SFGLD 560 gas engines Guascor SFGM560 gas engines Guascor HGM560 gas engines Biogas & natural gas power plants CHP and industrial power generation ConclusionThe 1915560 Complete Piston Kit is a critical overhaul component for maintaining the performance, efficiency, and longevity of Guascor SFGLD, SFGM, and HGM560 engines. With its advanced combustion bowl design, precision ring set, and OEM Mahle availability, this kit delivers reliable, long-term engine performance under demanding operating conditions. 📩 Contact us today for pricing, OEM availability, or technical support for Guascor piston kits and major engine components.
